Cut off a pant leg or two and cut open at the plain seam. Cut up both sides of the seam close to the seam. Also cut off the hem.
You will then hav a good size piece of denim to work with.
If it still isn't big enough, sew another cut open leg to it. You can make a mock flat-felled seem by adding two rows of top-stitching.
Lay your pattern out on the denim, keeping in mind where the flat-felled seams are. Make sure to plan where the flat-felled seams will end up in the seams. Plan it so the thick flat-felled seams don't match each other exactly, otherwise the layers may be too think and will break your needle.
Happy Creating!
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